Advantages and Disadvantages of Using Flat Copper Tape and Litz wire as Coils for High-Frequency Transformers

Which is better for coils in high-frequency transformers: flat copper tape or litz wire?

For comparison, please refer to the following table:

Comparison Chart

Comparison BasisFlat Copper TapeLitz Wire
1ApplicationThe current is bigThe current is not big
2AdvantagesSuitable for one or two turns of winding,small leakage inductance,
High space utilization and high current resistance
simple production process
easy winding operation
3 DisadvantagesAs the frequency of flat copper tape is too high, there will be an obvious skin effect and winding will be very difficult. This type of tape is not suitable for high frequency transformersIf the current is too large, too many strands litz wires are needed, and the cost is more expensive than flat copper tape
Easy overloads at high currents

In conclusion,use the Litz wire or flat copper tape based on the magnetic core size and the current.

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